The gun was dirty vs super clean, the gun was held/rested differently while shooting. The base/screws were a touch loose. Big temp difference from original sighting in. Variation between ammo of the same or different lots. Choke tube is loose. Gun/ sight was bumped, jostled, vibrated.... 6" is not huge variance at 40 yards, I imagine the effective killing pattern is at least 20". I would do what others recommend and shoot some birdshot again start at 20 yards move to 40 , then to tss and see what's up. It seems a bit early to have Burris testing the site after you've shot only one shell at 40.... Yes, optics can fail, Dad just had a bad vortex riflescope replaced. And I do agree with you, I hate to not feel confident in my equipment. Keep us posted
JT